Applications
 | Plastic and Containers45MG ultrasonic thickness gauges with Single Element software can nondestructively measure the material wall thickness of plastics and containers for critical applications in many manufacturing industries. For instance, if a material is too thin, it may fail in use. If it is too thick, the manufacturer could waste money on excess resin. Measurements take only a few seconds each and can be recorded on gauge dataloggers for documentation and analysis. Related Content:Wall Thickness of Plastic Pipes Wall Thickness Gauging in the Blow Molding Industry |
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Nodularity in Cast Iron / Elastic ModulusFor quick and nondestructive evaluation of iron casting (made by mixing carbon, silicon, and other additives into molten iron), the preferred method is ultrasonic testing. The 45MG thickness gauge with Single Element software can provide a direct readout of sound velocity in cast iron and other materials based on an entered thickness. In addition, computations (Young's modulus and shear modulus of elasticity, and Poisson's ratio) based on measured sound velocities and material density using the 45MG gauge can determine homogenous, isotropic, nondispersive materials. This includes common metals, industrial ceramics, and rigid plastics such as polystyrene and acrylic. Related Content:Measuring Nodularity in Cast Iron |  |
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 | Gun DrillingGun drilling is the process of drilling a hole along the center axis of a solid rod or bar that has a known outside diameter. It is important in the gun drilling process to monitor the position of the drilled hole to ensure that drifting has not taken place. The 45MG instrument (with Single Element software) can measure and provide the wall thickness information required to help ensure that the gun drilled hole is within concentricity specifications. Related Content: |
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Cylinder Bore MeasurementsThe 45MG instrument with Single Element software can measure wall thickness and dimensions of cast blocks and cylinder bores for automotive and internal combustion engines. Related Content:Wall Thickness Measurement of Cast Engine Blocks and Cylinder Bores |  |
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 | Ceramics and GlassThe 45MG instrument with Single Element software is well suited for precise wall thickness measurements of commercial glass products. This includes bottles, containers, bulbs, and scientific glassware, as well as most structural and electronic ceramic components (including coatings and substrates). Related Content: |
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Silicone Coating on InsulatorsThe 45MG portable thickness gauge with Single Element software can nondestructively measure the thickness of silicone coatings on high-voltage insulators. Related Content:Measurements of Silicone Coatings on Porcelain High-Voltage Insulators |  |
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 | Fiberglass/Composite and GelcoatTo help ensure that minimum thickness specifications are met, the 45MG instrument with Single Element software can nondestructively make digital thickness measurements on fiberglass reinforced plastic (FRP), gelcoat, and total wall thickness (gelcoat plus fiberglass). Related Content:Measurement of Fiberglass Gelcoat Thickness Gauging of Fiberglass Boat Hulls Thickness Measurements of Fiberglass Plates, Pipes, and Storage Tanks Video: Measure the Thickness of Gelcoat on Fiberglass Using an M208 Transducer Video: Measure Thick Fiberglass Composite Using an M2008 Transducer Video: Measure Thick Fiberglass Composite Using an M1036 Transducer |
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Aircraft Windows and CompositesImportant for quality control, the 45MG instrument with Single Element software can measure the thickness of aircraft windows and composites, as well as test the materials for delaminations. Related Content:Thickness Measurements of Polymer Aircraft Windshields Thickness Measurement of Aerospace Composites Video: Measure the Thickness of a Multilayer Aircraft Window |  |
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 | Metal Coils, Pipes, and TubesThe 45MG thickness gauge with Single Element software can be used for inspection to comply with thickness specifications of metal coils, pipes, and tubes. Measurements are made from the exposed side—enabling you to monitor the thickness over the entire width of the material. Related Content: |
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Small-Diameter Tubing45MG instruments (using the 45MG-SE Single Element and 45MG-WF Waveform software options) can measure small-diameter tubing used in a range of industrial and medical applications. Related Content:Thickness of Small-Diameter Tubing 3 Tips for Accurate Small-Diameter Tubing Measurements Video: Measure Small-Diameter Tubing Using an Immersion Transducer |  |
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 | Rubber Conveyor Belts, Hoses, and TubingImportant for quality control purposes, 45MG instruments with Single Element software can measure total belt thickness, the depth of textile, and steel reinforcements in rubber conveyor belts, as well as the thickness of rubber tubes or hoses. Related Content:Thickness Testing of Reinforced Rubber Conveyor Belts Thickness Measurements on Rubber Hoses and Tubing Thickness Measurements on Rubber Sheets and Coatings Measuring the Thickness of Rubber Tires Video: Using an M1036 Transducer to Measure the Thickness of a Fabric Cord Rubber Conveyor Belt Video: Using an M1036 Transducer to Measure the Thickness of a Steel Cord Rubber Conveyor Belt |
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Turbine BladesPrecision thickness gauges are commonly used for turbine blade measurements. The wall thickness of hollow turbine blades for aircraft engines can be measured with small focused transducers, both to detect core shift during manufacturing and to gauge wear in service. Related Content: |  |
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 | Sonopen TransducerOlympus’ Sonopen™ transducer is a single-element transducer shaped like a pencil that contains a focused delay line with a narrow tip. The unique shape of the Sonopen offers a reliable measurement solution for many challenging thickness gauge applications, such as concave surfaces, small wires, and insulating jackets. Related Content:The (Sono)pen is Mightier: 3 Tips to Improve Your Measurements Video: Set Up a Sonopen Transducer to Measure Small-Diameter Tubing |
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