Description of the Performance Demonstration Initiative (PDI) Program
The Nuclear Regulatory Commission (NRC) establishes rules and regulations for the operation of domestic nuclear facilities, which are published in the United States Federal Register under 10CFR50. The NRC has established the ASME Boiler and Pressure Vessel Code as the engineering authority for the design, construction, and operation of nuclear reactors. Section XI of the ASME Code contains the rules for in-service inspection of nuclear plant components. Appendix VIII describes the additional requirements for performance demonstration of UT examinations systems that integrate personnel, equipment, and procedures into a single entity. That entity is the PDI program owned by the utilities. EPRI is the operator of the PDI program.
In order to be used by a vendor during an examination, ultrasonic equipment and probes must successfully meet the requirements of the general procedure through performance demonstration on controlled samples as administrated at the EPRI PDI laboratory.
PDI Procedures for Piping
PDI-UT-3 is a generic PDI procedure covering ultrasonic through-wall sizing of planar flaws in similar metal piping welds.
- PDI UT-3:
- Through-Wall Sizing
- Ferritic Pipe Welds
- Austenitic Pipe Welds
- Austenitic Pipe Welds with IGSCC
The objective of examinations performed in PDI UT-3 is to accurately determine the through-wall depth dimension of inside surface-connected planar flaws from the outside diameter piping surface. This includes austenitic piping systems susceptible to intergranular stress corrosion cracking (IGSCC).
This procedure is applicable to piping with diameters of 1.5 in. and greater. Thicknesses can range from 0.237 in. to 8 in. for ferritic piping and from 0.237 in. to 3.125 in. for austenitic piping. Where possible, examination should be performed from both sides of the weld.
Qualified Equipment
Inspectors may utilize any combination of a qualified instrument and probe.
The EPOCH™ 650 flaw detector is qualified for use with all qualified 1, 1.5, 2, 2.25, 4, and 5 MHz probes.
Qualified Evident probes are outlined in the following tables:
| Ferritic Piping | |||
| Model | Element Size (in.) | Frequency (MHz) | Wedges or Angles |
C540-SM | 0.500 | 2.25 | ABSA-5T-45°, 60°, 70° Steel |
C541-SM | 0.500 | 5.00 | ABSA-5T-45°, 60°, 70° Steel |
C542-SM | 0.250 | 2.25 | ABSA-4T-45°, 60°, 70° Steel |
C543-SM | 0.250 | 5.00 | ABSA-4T-45°, 60°, 70° Steel |
C549-SM | 0.375 | 2.25 | ABSA-7T-45°, 60°, 70° Steel |
C551-SM | 0.375 | 5.00 | ABSA-7T-45°, 60°, 70° Steel |
A543S-SM | 0.250 | 5.00 | ABSA-4T-60° Steel |
| Austenitic Piping | |||
| Model | Element Size (in.) | Frequency (MHz) | Wedges or Angles |
C540-SM | 0.500 | 2.25 | ABSA-5T-60° Steel |
C543-SM | 0.250 | 5.00 | ABSA-4T-60° Steel |
C549-SM | 0.375 | 2.25 | ABSA-7T-45° Steel |
C551-SM | 0.375 | 5.00 | ABSA-7T-45°,60° Steel |
A551S-SM | 0.375 | 5.00 | ABSA-7T-60° Steel |
| Austenitic Piping with IGSCC | |||
| Model | Element Size (in.) | Frequency (MHz) | Wedges or Angles |
C549-SM | 0.375 | 2.25 | ABSA-7T-45° Steel |
C551-SM | 0.375 | 5.00 | ABSA-7T-45° Steel |
Qualified Legacy Equipment
Note that the following models were also qualified to some extent during their lifetimes:
- EPOCH 600 flaw detector
- EPOCH 1000 flaw detector
- EPOCH II, III, 4, and XT flaw detectors
- SONIC 1200S, 136, and 137 flaw detectors
Customers should refer to PDI tables for specific qualification matrices.
Other EPRI Procedures
It should be noted that there are additional generic procedures.
PDI-UT-4 Studs and Bolts from the Bore
PDI-UT-5 SB Inspection of Bolts and Studs
PDI-UT-6 Reactor Pressure Vessel Welds
PDI-UT-7 Through Wall and Length Sizing in Reactor Pressure Vessel Welds
PDI-UT-8 Weld Overlaid Similar and Dissimilar Metals
PDI-UT-10 Dissimilar Metal Welds
PDI-UT-11 Detection and Sizing of Reactor Pressure Vessel Nozzle to Shell Welds and Nozzle Inner Radius
Updates will be provided on a regular basis as we are actively pursuing these areas.
